Welding Of Stainless And Other Joining Methods
Course Outline
Module 1. Introduction
Module 2. Stainless Steel Welding Characteristics
Module 3. Welding Processes For Stainless Steels
Module 4. Stainless Steel Pipe Welding
Module 5. Weld Overlays
Module 6. Welding Of Stainless Steel Clad-Plate
Module 7. Welding Dissimilar Metals
Module 8. Use Of Chill Bars
Module 9. Joint Design
Module 10. Post Weld Cleaning And Finishing
Module 11. Mechanical Properties
Module 12. Cutting Stainless Steels
Module 13. Soft Soldering
Module 14. Brazing
Module 15. Selection of Brazing Filler Metal
2.1 Austenitic Stainless Steels
2.1.1 Preservation of Corrosion Resistance
Carbide Precipitation
Stress–Corrosion Cracking
2.1.2 Prevention of Cracking
2.1.3 Welding Procedures
2.2 Martensitic Stainless Steels
2.2.1 Welding Procedures
2.3 Ferritic Stainless Steels
2.3.1 Preservation of Corrosion Resistance
2.3.2 Welding Procedures
2.4 Precipitation Hardening Stainless Steels
2.5 Influence of Elements in Weld Environment
2.5.1 Oxygen
2.5.2 Carbon
2.5.3 Nitrogen
2.5.4 Hydrogen
2.5.5 Copper or Lead
2.5 Influence of Alloying Elements on Weldability
2.6 Influence of Alloying Elements on Weld Structure
2.7 Weld Rod Selection
2.7.1 Austenitic Stainless Steels
2.7.2 Martensitic Stainless Steels
2.7.3 Ferritic Stainless Steels
2.7.4 Precipitation Hardening Stainless Steels
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3.1 Fusion Welding
3.1.1 Shielded Metal Arc Welding
3.1.2 SMAW Electrodes
3.2 Gas Tungsten Arc Welding
3.2.1 Filer Rod Selection
3.2.1 GTAW Equipment
3.3 Gas Metal Arc Welding
3.3.1 Spray Arc Welding
3.3.2 Short Circuiting Type Transfer
3.3.3 Pulsed Arc Welding
3.3.4 Welding Wires
3.3.5 Minimizing Hot Cracking
3.3.6 Summary
3.4 Submerged Arc Welding
3.4.1 Description of Equipment
3.4.2 Strip Electrodes
3.5 Plasma–Arc Welding
3.6 Circumferential Pipe Welding
3.7 Plasma–Arc Welding Equipment
3.8 Gases
3.9 Low–Current Plasma–Arc Welding
3.10 Electron Beam Welding
3.11 Laser Welding Equipment
3.12 Resistance Welding
3.12.1 Spot Welding
Electrodes
Precautions
3.12.2 Seam Welding
3.12.3 Projection Welding
3.12.4 Butt Welding, Flash Welding And Upset Welding Process
3.12.5 High Frequency Resistance Welding
3.12.6 Percussion Welding
3.12.7 Conclusion
3.13 Friction Welding
3.14 Electroslag Welding
4.1 Backing Rings
5.1 Welding Electrodes
7.1 Austenitic Stainless Steels to Low Carbon Steels
7.1.1 Procedures for Welding Transition Joints
7.2 Ferritic and Martensitic Stainless Steels to
7.3 Carbon or Low–Alloy Steels
9.1 Preparation
10.1 Weld Spatter
10.2 Flux Removal
10.3 Finishing Welds
12.1 Iron Powder/Flame Cutting
12.2 Plasma Jet Cutting
13.1 Proper Cleaning a Must
13.2 Selection of the Proper Flux
13.3 Selection of the Proper Solder
13.4 Cleaning After Soldering
14.1 Heating Methods
14.2 Joint Design
14.3 Precleaning
15.1 Brazing Flux
15.2 Postcleaning
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