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Ultrasonic Method

(Non–Destructive Testing Training Program)

Course Content

Module 1 : Applications, Training, and Certification

Module 2 : Ultrasonic Principles

Module 3 : Equipment Controls

Module 4 : Wave Propagation, Reflection, and Refraction

Module 5 : Couplants, Material Characteristics, Boom Spread

Module 6 : Attenuation, Impedance, and Resonance

Module 7 : Screen Presentations, Angie Beam inspection with UT

Part 1 : Introduction

General

Purpose

Description Of Contents

1. Arrangement

2. Locators

Industrial Applications Of Ultrasonics Testing

Testing Philosophy

Personnel

Testing Criteria

Test Procedures

Test Objective

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Part 2 : Principles

General.

Sound – Energy In Motion

Modes Of Vibration

Early Sonic Tests

Wave Generation

Piezoelectricity

Soundbeam Reflection

Time/Distance Relationship

Oscilloscope Display

Oscilloscope Operation

1. General

2. Sweep Delay

3. Sweep Length

4. Range Markers

5. Summary

Soundbeam Frequencies

Soundbeam Velocities

Wave Modes

1. General

2. Comparison of Longitudinal and Shear Wave Modes

3. Shear and Surface Waves

4. Transducer Beam Angles

Refraction And Mode Conversion

1. General

2. Mixed Mode Conversion

3. Shear Wave Generation

4. Surface Wave Generation

5. Summary

Snell's Law.

1. General

2. Snell's Law Calculations..

3. Typical Problem–Solving Method

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Part 3 : Equipment

General.

Pulse–Echo Units

1. General

2. Controls.

3. A–Scan Equipment

4. B–Scan Equipment

5. C–Scan Equipment

Ultrasonic Tank And Bridge/ Manipulator.

1. General

2. Ultrasonic Tank..

3. Bridge/Manipulator.

Transducers.

1. General

2. Sensitivity

3. Resolution

4. Materials

5. Crystal Planes

6. Transducer Types

7. Frequency Selection

Couplants.

1. General

2. Immersion Couplant Selection

3. Contact Couplant Selection

Standard Reference Blocks

1. General.

2. Area/Amplitude Blocks Set

3. Distance/Amplitude Blocks Set

4. Basic Blocks Set

5. Special Blocks

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Part 4 : Techniques

General

Testing Procedure

1.General

2. Calibration

3. Standardization

4. Testing

5. Interpretation

Immersion Testing

1. General

2. Immersion Techniques

3. Bubbler Techniques

4. Wheel–Transducer Techniques

Contact Testing

1. General

2. Straight–Beam Techniques

3. Angle–Beam Techniques

4. Surface–Wave Techniques

Preparation For Testing

1. General

2. Frequency Selection

3. Transducer Selection

4. Reference Standards

Interpretation Of Test Results

1. General

2. Typical Immersion Test Indications

3. Typical Contact Test Indications

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Part 5 : Calibrating Testing Units

General

Standard Reference Blocks

Typical Calibration Procedure

1. General

2. Area/Amplitude Check

3. Distance/Amplitude Check

4. Transducer Check

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Part 6 : Calibrating Transducers

General

General Equipment Qualifications

General Calibrating Technique

Transducer Calibrating Equipment

1. General

2. Test Setup

3. Function

4. Recording Method

5. Manipulative Equipment

6. Reflector Targets

7. Pulser

8. Wideband Receiver

9. Display System

Recording Of Transducer Beam Profiles

1. General

2. Flat–Disc Transducer Measurements

3. Focused Transducer Measurements

4. Cylindrically–Focused Transducer Measurements

Analysis Of Transducer Data

1. General

2. Waveform

3. Frequency

4. Damping Factor

5. Sensitivity

6. Focal Length

7. Beam Amplitude Profiles

8. Beam Width and Symmetry

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Part 7 : Comparison And Selection Of Not Processes

General

Method Identification

NDT Discontinuity Selection

Discontinuity Categories

Discontinuity Characteristics And Metallurgical Analysis

NDT Methods Application And Limitations

Burst

Cold Shuts

Fillet Cracks (Bolts)

Grinding Cracks

Convolution Cracks

Heat–Affected Zone Cracking

Heat–Treat Cracks

Surface Shrink Cracks

Thread Cracks

Tubing Cracks

Hydrogen Flake

Hydrogen Embrittlement

Inclusions

Lack Of Penetration

Laminations

Laps And Seams

Microshrinkage

Gas Porosity

Unfused Porosity

Stress Corrosion

Hydraulic Tubing

Mandrel Drag

Seam

Hot Tears

Intergranular Corrosion

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For more information :
                            
ndt@kiccnet.com

KICC Address