Pressure Equipment-In-Service Inspection
Module A: Materials & Corrosion in Pressure Equipment
I. Metallurgy For The Inspector
II. Basic Pressure Equipment Materials
III. Pressure Equipment
IV. Pressure Vessel Fabrication
V. Welding Technology
VI. Principles Of Corrosion
VII. Forms and Causes of Deterioration found in Pressure Equipment
VIII. Non Destructive Testing
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Module B: Inspection to NACE Standards
I. Legislative Requirements and Standards
II. Elements of NACE Standards
III. Inspector's Responsibilities and Competencies
IV. Inspection Techniques and Practices
Section I: Inspection Techniques
Section II: Inspection of Specific Equipment
V. Record Keeping for the In-service Inspector
VI. Safety During Inspection
VII. Inspection Preparation and Planning
VIII. General Repair Techniques
1. The Structure of Pure Metals
2. The Structure of Real Metals
3. Alloying
4. The Structure of Steels
5. Heat Treatment of Steels
6. Other Constituents of Metals
7. Tensile Properties of Metals
8. Fracture and Fracture Testing
1. Ferrous Materials
2. Non Ferrous Metals
Appendix: Example Mill Inspection Certificates
1. Boilers
2. Furnaces and Fired Heaters
3. Pressure Vessels, Columns and Reactors
4. Heat Exchangers and Coolers
5. Piping
6. Control Equipment and Safety Relief Valves
1. Introduction
2. Forming
3. Joining
4. Assembly of plates and components
5. Arrangement of welded joints
6. Control of Welding Conditions
7. Heat treatment
8. Hydrostatic Pressure Testing
1. Welding Processes
2. The Metallurgy of Welding
3. Weldability of Steels
4. Other welding faults
5. Weld Procedure Testing Requirements
Discussion: Example Welding Procedure Specification, Procedure Qualification Record
1. The Corrosion Cell
2. The Galvanic Series
3. The Corrosion of Steel
1. Uniform Corrosion
2. Galvanic Corrosion
3. Crevice Corrosion
4. Pitting Corrosion
5. Intergranular Corrosion
6. Selective Corrosion
7. Erosion Corrosion
8. High Temperature Corrosion
9. Dew Point Corrosion
10. Stress Corrosion Cracking
11. Hydrogen Damage
12. Fatigue and Corrosion Fatigue
13. Creep Rupture
14. Temper Embrittlement
15. Corrosion Examples in the Refinery Industry
1. Visual Inspection
2. Magnetic Particle Inspection
3. Liquid Penetrant Inspection
4. Eddy Current Inspection
5. Ultrasonic Inspection
6. Radiography
7. Acoustic Emission
8. Magnetic Flux Leakage
9. Thermal Inspection
10. Rapid Identification of Metals
1. Background
2. The National Standard for Plant document
3. Conclusion
1. Background to NACE Standards
2. The Structure of the Standard
3. Appendices
1. The Responsibilities of the Inspector
2. Certification of In-service Inspectors
3. Key Competencies
4. Code of Ethics
Visual Inspection
Thickness-Measuring Methods
1. Columns and Towers
2. Heat Exchangers
3. Air Cooled Heat Exchangers
4. Transportable Pressure Vessels
5. Fired Heaters
6. Boilers and Steam Generators
7. Pressure Piping and Valves
8. Pressure Relief and other Safety Devices
9. Preservation of Idle Equipment
1. Equipment Register
2. Pressure Equipment Data
3. Pressure Equipment History
4. Inspection Reports
5. Operational Certificate
6. Additional records
1. Safety Induction Training
2. Clearance Certificates.
3. Entry Permits
4. Confined Space Entry
5. Elevated Heights
6. Job Start Analysis
1. Determining the cause of defect
2. Preliminary Considerations
3. Welding Parameters
4. Physical Condition Repairs
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