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Corrosion Control Technology

Module 1. Corrosion Control by Design Improvement

Module 2. Corrosion Properties of Metals

Module 3. Inhibitors and Water Treatment

Module 4. Organic Coatings

Module 5. Metallic and Inorganic Coatings

Module 6. Cathodic and Anodic Protection

Module 7. Corrosion Economics

Module 8. Corrosion of Reinforcement in Concrete

Module 9. Cathodic and Anodic Protection

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Module 1. Corrosion Control by Design Improvement

1. Basic Requirements

2. Life of the Structure and Corrosion Allowances

3. Importance of Shape

4. Compatibility of Materials

5. Mechanical Factors

6. High Temperatures

7. Effects of Fabrication

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Module 2. Corrosion Properties of Metals

1. Carbon and Low Alloy Steels

2. Cast Irons

3. Stainless Steels

4. Copper and Copper Alloys

5. Nickel and its Alloys

6. Aluminum Alloys

7. Titanium and its Alloys

8. Lead

9. Magnesium

10. Tin

11. Zinc

12. Other Metals

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Module 3. Inhibitors and Water Treatment

1. Electrochemical Effects of Inhibitors

2. Types of Aqueous Inhibitors

3. Acid Inhibitors

4. Inhibitors for Non-aqueous Systems

5. Inhibitors for Atmospheric Environments

6. Principles of Water Treatment

7. Formation and Control of Scale

8. Fouling Deposits

9. Biological Fouling

10. Corrosion Control

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Module 4. Organic Coatings

1. Surface Preparation

2. Liquid Coatings for Atmospheric Exposure

3. Types of Liquid Coatings

4. Pigments and Additives

5. Selecting the Coating System

6. Pipeline Coatings

7. Inspection

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Module 5. Metallic and Inorganic Coatings

1. Hot Dip Coatings

2. Electroplating

3. Flame or Metal Spraying

4. Other Metal Coating Processes

5. Anodizing

6. Phosphating

7. Chromating

8. Black Oxide Coatings

9. Vitreous Enamel Coatings

10. Cement Coatings

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Module 6. Cathodic and Anodic Protection

1. Principles of Cathodic Protection

2. The Galvanic Method

3. The Impressed Current Method

4. Cathodic Protection Current Requirements

5. Design Sequence

6. Cathodic Protection Criteria

7. Stray Current Effects

8. Cathodic Protection Monitoring

9. Measuring True Potential

10. Example of Cathodic Protection Monitoring

11. Anodic Protection

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Module 7. Corrosion Economics

1. Simple Economic Estimates

2. The Cost of Money

3. Discount Rates and Assumptions

4. Effect of Taxation

5. Examples of Economic Calculations

6. Internal Rate of Return

Appendix: Interest Factors

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Module 8. Corrosion of Reinforcement in Concrete

1. Nature of Reinforced Concrete

2. Corrosion of Reinforcement

3. Inspection Techniques

4. Prevention of Corrosion Problems in New Structures

5. Remedial Action for Reinforcement Corrosion

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Module 9. Cathodic and Anodic Protection

Principles of cathodic protection, galvanic and impressed current methods, current requirements, design, protection criteria, stray current effects, monitoring, measuring true potential, anodic protection.

The course will make use of demonstrations, practical and problem sessions and videos along with lectures, tutorials.

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