Coating Inspection
1. Introduction To Corrosion
2. Corrosion Prevention
3. Surface Preparation
4. Introduction To Coatings Technology
5. Coating Application Methods
6. Inspecting The Environment
7. Inspection Of Surface Preparation
8. Inspection Of Coating Material And Its Applications
9. Inspection Of The Dry film
10. Coating Problems & Their Remedies
11. Duties Of The Inspector
12. Coatings On Other Surfaces And Metal Coatings
13. Coating Specifications
14. Health & Safety
Definition
The Corrosion Process
The Galvanic Series
Importance of the Cathode
The Rusting of Steel Plate
Corrosion Environments
Demonstration: Corrosion Reactions on Steel
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Material Selection
Design and Fabrication Considerations
Environmental Modification
Cathodic Protection
Metallic Coatings
Inorganic Coatings
Organic Coatings
Surface Conditions or Defects
Surface Repairs
Surface Preparation
Methods of Surface Preparation
Choice and Comparison of Methods
The Nature of Coatings
Components of Coatings
Curing Mechanisms
Coating Types
Anti-corrosive Pigments
Selecting the Coating System
Choice of Application Method
Brush
Roller
Conventional Spray
Airless Spray
Spray Developments
Powder Coating
Wind
Rain
Ventilation
Air Temperature
Surface Temperature
Relative Humidity
Effect of Adverse Conditions
Problems
Post Fabrication Defects
Blast Cleaning Equipment
Abrasive
Visual Inspection of Surfaces
Surface Contamination
Surface Profile
Discussion
The Coating Material
Coating Application
Wet Film Thickness
Dry Film Thickness
Calibration of Measuring Instruments
Inspection Procedures
Pinhole and Holiday Testing
Adhesion Testing
Tests for Cure and Hardness
Reasons for Failures
Inspection for Defects
Problems During Application
Problems After Application
Problems Arising After Curing
Coating Breakdown
Attributes of a Good Inspector
Function and Status of the Coating Inspector
Preliminary Discussions
Inspection Equipment
Blasting and Spray Equipment
Ambient Conditions
Blasting Inspection
Cleaning Inspection
Inspection of Coating Material
Inspection of the Coating Application
Inspection of the Dry Film
Records
Coating Evaluations and Follow Up Inspection
Concrete
Galvanized and Zinc Surfaces
Other Metals
Timber
Fiberglass
Inspection of Metal Coatings
Standards, Procedures and Specifications
Content of the Specification
Hazards and their Mitigation
Fire Hazards and Explosions
Health Hazards
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